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I was puzzled for the longest time because I was getting workbsnch and smoke. But getting it apart is another matter. The pieces fit together like a puzzle,…. CNC Skills: Part One: All about Origin Points The Origin Point is your prime reference position No matter wopdworker kind of woodworking you do, reference points and accurate measurements are critically important for woodworkers. Delivered by: Peter Ross, blacksmith and white smith. If the drawbores are weekend woodworker workbench far apart, you drive the peg in and weekend woodworker workbench explodes….

But it's still Friday. It's been a whirlwind of a week. While working on a project today, I got to use one of my favorite techniques. Most seasoned woodworkers are well aware of this one, but not everyone is a seasoned woodworker, and this is just one of those things…. Turns out they're now distributing Shapton sharpening products. If you're not familiar with them, they are the cream of the crop ceramic stones.

I was drooling over their glass-backed versions today. I'll be talking more about these, their traditional stones and a Shapton…. The Right Boards I've been planning out a bowfront wall cabinet with coopered doors for a few months. Originally, I was set on making it of walnut or cherry — two of my favorite woods to work with because they're very hand-tool friendly.

I took a trip to the local lumberyard, and unfortunately, none of…. One of the unanswerable questions in woodworking is: What type of bench dog is best? Other unanswerables: What does Peter Follansbee hide in his beard? At least on the bench dog question, I have answered it for myself…. Making a change to my blog posts. Instead of posting old tips from the American Woodworker archives, I'll be posting a wide variety of stuff, including projects on which I'm working, new tools that I'm putting through their paces, or maybe just an interesting piece of wood.

When I'm not working on a commissioned…. Cutting Multiple Parts One day my wife asked me if I would make her 58 shields for awards day at her school. Usually when I cut multiples on my scrollsaw I tape or screw the parts. This time I hot-melt glued them together. It not only worked great, but was much faster and easier. Clean Up Squeeze Out Q.

I saw one of those woodworking wizards on television the other day. As I watched the guy build a three-day project in 30 minutes, I noticed he washed off glue squeeze out with a wet cloth immediately after clamping…. Retractable Chuck Key After losing three chuck keys I attached the fourth to a plain, old retractable key chain. Now I don't have to turn my shop inside out looking for my chuck key because it'salways within easy reach. I truned the holder upside down because the chain pulls out mor smoothly that way.

Versatile Center Gauge I wanted to add accent dowel "dots" down the center of some slightly curved, tapered table legs. Sounds simple, but I nearly pulled my hair out trying to accurately find the center of these legs using a ruler!

Here, in my opinion, are the most common missteps woodworkers make when…. No-Hassle Filter Cleaning My air filter works great and sure makes my shop a cleaner and healthier place to work. But cleaning the pleated filter was always a problem. Blowing or shaking it out just made a big mess.

I tried vacuuming it but my vacuum wand would attach itself to the filter like a…. Knot-Free Planing I use a lot of 2 pine boards, but when I plane them, the knots often nick my knives.

I found a way to prevent this by cutting out the knots before I plane. Because most of my projects require only short pieces, this works fine and my knives last a lot longer….

Stable Roller Stand I bought a roller stand to support my lumber when sawing. It worked okay, but sometimes the rear leg would fold up and the stand would collapse. This was very annoying. I fixed it by adding some plastic cable ties at the top and bottom of the leg and stretching a bungee…. Discussions about the proper height for a workbench always crack me up because they are usually myopic in the extreme.

When you look at workbenches across long periods of time and across cultures, there is a lot more diversity. Roman workbenches, for example, were about knee high. And lest you think that bench went out…. About six months ago, I became crazy annoyed about my workbench moving while under heavy planing. For some…. Flip-Top Sawhorses I got tired of rummaging around for a blanket or anything soft to lay my finished projects on, so I rigged up these simple carpet caps that fit on top of my sawhorses.

They just flip out of the way when I'm back to rough work. James Blandford My Take Now that's just…. Jacques writes: I have your workbench book, and I am currently working on my version of the French bench. I had soft maple cut down from my woods, so I had it sawn, and I am working with it for the top.

For the legs, a friend of mine gave me four beams that are…. Photo 1 …. Plane Stand Every so often I need to plane down a piece of wood that is too small for my jointer. To handle these small jobs, I devised a stand for my No. The plane rests upside down on two wood blocks that fit up between the ridges on the sides…. Last summer I built a workbench that was as close to the bench shown in A. While I still have three details to add to my bench a drawer, a tool rack and a grease pot , the rest of the bench has been up and running since August….

Behind the Stairs Storage In my basement shop every square inch counts! Out of necessity I found a wealth of unused space tucked right under my nose, or should I say feet. That awkward space under the basement steps can easily be turned into a set of deep shelves perfect for storing everything from….

Most of the skills we need and tools we use come from earlier times when everyday items that are now mostly plastic or cardboard were made of wood. Straight-Shooting Drill Jig You may not face this problem often, but when you need to drill a hole nice and straight but the part is too big to fit on the drill press, here's what to do: Make this nifty little jig.

Line up your drill bit in…. Double-Decker Mini Clamp Here's a great little clamp for those light-duty hobby or craft jobs. Start with two ordinary clothespins, then modify and combine them as shown above. You now have a clamp with triple the capacity of a single clothespin. Alan Dooley My Take Who thinks of this stuff? Well, obviously, Alan Dooley did,…. Workbench Joint Plans for my knock-down workbench called for the 2 x 4 stretchers to be fastened with bolts and hex nuts.

I'd have to rout huge pockets, weakening the stretcher, in order to get a wrench on the nuts. I rummaged through my jelly jars of spare hardware and came up with this…. One of the gripes I hear about French workbenches is that the benchtops are difficult to flatten because of the end grain protruding through the top. Here are a few simple tricks that deflate that argument. Edge-Banding Clamp I ran out of clamps and patience the last time I applied a veneered edge to a long piece of plywood.

The tangle of clamps to hold the veneer and cauls in place was more than I could take! To make life simpler, I came up with a slick way to clamp edge…. Glue-Up Helper I've always struggled with the rubber bands I use to hold jewelry box sides square and steady during glue-up.

The biggest pain in the neck was cleaning the glue squeeze-out from under the bands. When I lifted the band the box would shift before my eyes! I was ready to chuck the whole…. Tabletop Connection Steel tabletop fasteners are a great way to attach a tabletop to its base while still allowing for seasonal changes. On a table with straight aprons, it's easy enough to saw a kerf to hold the connectors with the tablesaw, but on a curved or molded apron that's not feasible.

Instead, I've found…. Tablesaw Sled Cutoff Block My sliding cutoff sled gets lots of Simple Woodworking Workbench Plans Online use for repetitive cuts. In the past, I clamped a board to use as a stop, but moving it for different cuts became cumbersome.

To make a quickly adjustable stop, I routed a dovetail slot into the back edge of the sled and made…. Getting the Point I frequently use awls in my work and like to keep them needle-sharp. This little jig takes only a few minutes to make and guarantees a fine, tapered point.

The magnets keep the jig securely in place while in use. Jay Wallace My Take Judging from the "down" arrow on the illustration,…. Cross-Grain Trim I recently needed to attach molding across the sides of some bookcases. Because the sides were solid wood, I had to allow for some seasonal movement. I used a table-mounted router with a keyhole bit and cut slots in the back of the molding, as shown above.

I installed round-head screws and adjusted…. Repairing Ripped Belts Sanding belts can rip at the worst possible moment — such as when you're out on a jobsite with no spares. When this happens I remove the belt, turn it inside out and cut the torn spot into a diamond-shaped hole with a utility knife. This adds life to the belt without…. Tablesaw Jig Clamp I added this hold-down to my tablesaw's sliding cutoff jig and find it a great convenience, because the height of the clamp is easily changed.

This clamp uses a standard bar-type caulking gun, cut in half, as shown. The mounting block slides to apply clamping pressure where needed, and I covered the…. No more! I found a clever way to protect them. I cut the fingers off some old leather work gloves. Then I poked holes with an awl and threaded a drawstring through the holes.

Now I just slide…. Once you are able to rip your eyes off of H. Router Base Transfer Points After I lost track of the base plate for the router that goes in my router table, I had to make a new one with accurately marked holes for the mounting screws and a centered hole for the bit.

I figured out how to do it while flipping through a machinist's…. Vise Crank Handle I'm getting up in years but I still love woodworking. My hands aren't as limber as they used to be, so it was uncomfortable to twist my vise handle. I remembered the crank on my father's Model T, so I made one just like it for my vise. I drilled a hole…. The two-hour video show you how to build a sturdy workbench using home-center materials and a benchtop made using solid-wood kitchen countertop from IKEA.

It really can be built in two days — I built it…. A Brush for Tight Spots Q. It seemed like a great idea until I went to varnish the piece. That's when I realized I couldn't get a brush in that little space. What should I have…. And the plates were almost certainly copied…. Temporary Zero-Clearance Insert My small tablesaw and accessories follow me to jobsites every day. One morning I needed to rip thin slats from a 2 x 4 and wouldn't you know it, I forgot my zero-clearance insert.

Tape to the rescue! First I lowered the saw blade all the way. Then I laid a strip…. I always sharpen them. So why should workbench accessories be any different? The aluminum ones are terrible for too many reasons to even get into here. The iron…. Super Chop Saw Stop This stop slides along a rail that's screwed to the top of my chop saw fence, and I can lock it in any position.

The hinged block is locked in the down position with a trunk latch. When not needed, the stop can be flipped up out of the way or….

Groovy Dowels Have you ever tried gluing a pin made from dowel rod in a blind hole? If so you've probably encountered the nasty air pocket that forms at the bottom of the hole and makes insertion difficult.

I've got a solution: tighten the dowel in a drill press chuck to create three grooves in…. Traversing boards without a tail vise can be tricky. It works fine, but it requires a long batten and two holdfasts to work. Workbench builder Richard Maguire published a tip on his blog this summer that allows…. Large Sheet Crosscutting Crosscutting large sheets of plywood on the tablesaw can be difficult, and I usually end up binding the blade, burning the wood, or worse.

To get around this, I clamp a board under the plywood, and use it as an auxiliary fence which rides against Steve Ramsey Weekend Woodworker Course At the left edge of the tablesaw to…. Bench Helper I use this simple device when planing the edges of long boards. It's especially useful when the board is too springy to be clamped between a bench dog and a tail vise. I hold the board in the v-shaped notch with my left hand and plane with my right.

Glen D. Because we have just about put to bed the current issue and due to the upcoming holiday weekend, I had a little free time to be out in the shop. Look out workbench, here I come — again. Today I worked on the shop drawers that slip into boxes that will eventually fit inside the…. Two magnets keep the jig securely in place while in use. Jay Wallace My Take Not only do jigs help ensure accuracy and…. Veneer for Edging Instead of buying veneer or edge-banding material for plywood, make your own from scrap left over from the project.

This is not only inexpensive, but the edge banding will match exactly. First install a zero-clearance throat plate on your tablesaw. When building a workbench, boring the dog and holdfast holes is a drag, The Weekend Woodworker Powered Up Zone even with an electric drill. Last month, however, that all changed. While building a French oak Roubo workbench at an event put on by Benchcrafted details here and the movie is here , Jameel Abraham introduced me to Japanese-made WoodOwl Nail Chipper bits….

My bandsaw tires have a builup of pitch and sawdust that seems to be embedded right into the rubber. What's the best way to clean my tires? George Satter A. An excessive buildup of sawdust and pitch on your tires…. Router Table Spring Board I saw this device in an old woodworking book. I gave it a try and now I use it all the time. With this spring board you get even pressure along the entire fence and better results than either hand feeding or just featherboards. I still use a featherboard on the….

It sounds like a supermodel complaining about a photo shoot for the cover of Cosmopolitan magazine. Getting a good workbench usually takes loads of money, time or both of those things. But what if you tried to be really clever and you used inexpensive construction and home renovation materials to build a massive traditional bench for a fraction of the cost of a commercial bench and with only two days of….

I know. After knocking out my dovetails, I laid out…. Double-Duty Sanding Drum I sand a lot of thin wood on my drum sander and as a result, I only wear out the bottom part of the drums.

Flipping them over allows me to use the top but the middle remains unused. Call me a cheapskate, but I hate throwing away anything that's still usable! Zero-Clearance Bandsaw Table I like to cut tenons with my bandsaw, but the little cutoffs tend to fall down in the space by the blade and get in the way or bind the blade.

I found a slick fix. Tape a piece of thin cardboard from something like a manila folder or old cereal box …. Plywood Carrier You don't have to be built like an orangutan to carry plywood! This simple carrier extends your reach and turns an awkward job into an easy one.

Clarence C. Kositzke My Take Well,…. Thickness Gauge I use this handy device constantly to check and compare thickness on a variety of projects. Slide the gauge over the edge of the stock, keeping the graduated edge flat on the surface of the board, and read the thickness. You'll have to make the graduations yourself, based on a board you gradually….

Roman workbenches have not left this world. In fact, some people might argue that they are still used today and are called shaving horses. Router Dado Jig In the course of my work as a contractor, I often need to build cabinets and bookshelves on site — without the luxury of shop tools. I gave The Weekend Woodworker Projects Quizlet up on the flimsy router fence supplied with the machine and made the jig shown in the sketch. The router base now slides between…. The first time I saw an 18th-century workbench, I thought: Wow.

That will never work. So the first time I saw a Roman workbench from 50 A. That would…. Machine Floor Locks Anyone with a machine on wheels — especially a tablesaw or planer — understands the necessity of locking it in place before using it. I use a pair of toggle clamps connected to rods. I position the machine where I want it and lock the toggle clamps down, as shown above. Smooth-Cutting Hole Saw I cut a lot of discs and large-diameter holes in my shop. I was puzzled for the longest time because I was getting vibration and smoke.

It even happened with new hole saws. Eventually, it dawned on me that the culprit wasn't my antiquated drill press, but the simple fact that a…. Dovetail Marking Jig This little jig greatly speeds the laying out and marking of dovetail pins. Make the jig so the thin piece is exactly the same size as the pin you plan to use. Then, mark a half-pin on the left side, and divide the remaining space into equal parts according the the number….

Then my neighbor turned me on to a technique that solved my problem. As you can see, I did get into the shop this week to begin on my workbench storage boxes. Bevel Gauge For years I ground a way-too-shallow edge on my favorite chisel.

It wouldn't hold up worth beans, so I dug through the junk drawer for something I could make a bevel gauge out of. What I came up with is this simple jig. Just place the chisel's bevel into the angle formed by….

To heck with my computer, I need to make dust or something. I need a place to store my tools when I…. Rubber Band Veneer Clamp I had tried everything to successfully glue veneer on curved surfaces: cauls, three-way clamps, string and tape, you name it. Nothing ever worked as well as this homespun solution, which requires only simple shop supplies.

Nail a row of brads into two boards and clamp them to both sides of the…. Adjustable Curves Laying out a large curve with a cobbled-together, oversize compass is a pain in the neck.

Instead I use a bowed slat that can be adjusted to any curve. I used to bend the slat with my hands and draw the curve with a pencil in my mouth. That didn't work very well! Comfortable Dovetails Like the majority of wokbenches, mine is fine for planing but too low for cutting dovetails without prolonged stooping. My answer is to clamp a heavy backing board, as shown in the sketch, and clamp the workpiece to it.

I usually tilt the work so half the dovetail-cutting lines are vertical and then,…. Normal 0 0 1 17 4 It's an event for builders and remodelers. Since Festool was showcasing some new tools at the event, I decided it'd be good for me to have a look. I ended up getting…. Thanks to the clever engineering in the portable bench, it can handle most handwork tasks when clamped to a dining room table or kitchen countertop.

My first…. Starting today, and continuing each Friday, I'll be posting tips from the American Woodworker archives. This first one, however simple, is one of my all-time favorites, and one of the most-reached-for tools in my shop.

Belt Sanding Block I do most of my sanding by hand, so I made this convenient wooden sanding block to…. The No. One answer: wedges. Reader Ilkka Sivonen of FInland built the bench without wooden….

A typical workbench with typical vises that looks like lots of other workbenches. Workbenches that were drawn by an artist that have vises that would never work and that are put in stupid places where vises….

If there is one disadvantage to round bench dogs, it is that they can occasionally rotate as you are clamping something between two dogs or when you are planing against a single dog. An Italian reader devised a very clever solution to this problem that is quick.

So when I heard from several of them that they were interested in buying one of my portable workbenches, I thought I could do better than sell them something. I enlisted the help…. Holy cow I mucked around a lot making the dogs for the portable workbench featured in the June issue of Popular Woodworking Magazine.

I made spring-loaded bench dogs more complex than necessary. And when I considered casting the dogs,…. The overhead lighting leaves a lot to be desired. I found a great…. During my visit there, I had the chance to inspect the hardware straight from the box. I got to play with three pieces of bench hardware, all of which were very nice…. As I read many of your comments and suggestions for my bench drawer storage, I also talked with executive editor Bob Lang.

If I then position the grooves cut into the case sides at…. One of the biggest obstacles to beginning woodworkers is carving out a space to work in, and building a bench to work on. Recently, I built a pair of portable workbenches that are closely based on a now-disappeared commercial bench from the 20th century.

These small-scale benches clamp to almost any surface, from a kitchen…. Years ago, I saw an interview with W. I was intrigued by his argument, but it took a few years until I was ready to commit to it. Last year I toothed my benchtop and began working on…. Let me say this first: You are welcome to put a holdfast hole anywhere you please. No one will think less of you. That said, I….

Instead of using a manual threadbox for these benches, I decided to try the Beall Tool Co. As patternmakers are the Jedi Knights of the woodworking world, their workbenches are always a little different. These vises are gorgeous — read all about them at The Iron Hand website. I think these vises….

Yes, I could have cut them on the table saw,…. The other headline I considered for this blog entry was: Fare thee well, pinheads. As I sorted through the box of castings and metal bits in my Benchcrafted Crisscross kit tonight I wondered if this would be the box that finally banishes the pin from my leg vise.

Ever since the minute I built my first leg vise, it has been my vise of choice. Its downside? This workbench plan includes a supplies list, blueprint, and even an instructional video. Sign up with your email to download the pdf plans.

Ana White. You'll find everything you need to build this sturdy workbench including a blueprint, cut list, materials list, and instructions from Ana White. Browse through the user-submitted photos of the finished workbench to see how it turned out for others and any additions and notes they had to the plan.

Bob's Woodworking Plans. This sturdy workbench plan from Bob's Woodworking Plans includes 48 pages of detailed instructions, illustrations, photos, and more. Your finished workbench will be a mobile workbench with a large worktop, drawers, and cabinets. Fix This Build That. Here's a free plan for an adorable kids' workbench from Fix This Build That that is complete with a worktop, bottom shelf, and pegboard. Even though this is meant for kids, you could certainly raise the counter level and it would be great for adult use in a small space.

The free plan includes a tool list, materials and supply list, diagrams, color photos, and step-by-step building instructions. Enter your email address and a donation, if you wish, to download the plans.

DIY Network. DIY Network has a free workbench plan that remains attached to the wall and features a fold-up table so you can tuck it away when not in use. You'll find everything you need in this workbench plan including a list of materials and tools as well as step-by-step building instructions. Wood Magazine. This free workbench plan from Wood Magazine is for building a workbench that also serves as an outfeed table for a table saw. The structure of this workbench is all made with 2x4s.

This gives it a smooth surface that can easily be replaced if needed. Another thing I wanted was a bit more height than the old bench. I made the old one to match the height of my old table saw so I could use it as an outfeed table, which I rarely did. Finally, I included plenty of storage space in this workbench. I left one half open, for storing wood, and I utilized the space between the 2x4s on the ends for shallow shelves.



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